Title 40
SECTION 63.626
63.626 Performance tests and compliance provisions.
§ 63.626 Performance tests and compliance provisions.(a) You must conduct an initial performance test to demonstrate compliance with the emission limits specified in Tables 1 and 2 to this subpart, within 180 days of the applicable compliance date specified in § 63.622.
(b) After you conduct the initial performance test specified in paragraph (a) of this section, you must conduct a performance test once per calendar year.
(c) For affected sources (as defined in § 63.620) that have not operated since the previous annual performance test was conducted and more than 1 year has passed since the previous performance test, you must conduct a performance test no later than 180 days after the re-start of the affected source according to the applicable provisions in § 63.7(a)(2).
(d)(1) You must conduct the performance tests specified in this section at representative (normal) conditions for the process. Representative (normal) conditions means those conditions that:
(i) Represent the range of combined process and control measure conditions under which the facility expects to operate (regardless of the frequency of the conditions); and
(ii) Are likely to most challenge the emissions control measures of the facility with regard to meeting the applicable emission standards, but without creating an unsafe condition.
(2) Operations during startup, shutdown, and malfunction do not constitute representative (normal) operating conditions for purposes of conducting a performance test. You must record the process information that is necessary to document the operating conditions during the test and include in such record an explanation to support that such conditions represent representative (normal) conditions. Upon request, you must make available to the Administrator such records as may be necessary to determine the conditions of performance tests.
(e) In conducting all performance tests, you must use as reference methods and procedures the test methods in 40 CFR part 60, appendix A, or other methods and procedures as specified in this section, except as provided in § 63.7(f).
(f) For each phosphate fertilizer process line (e.g., diammonium and/or monoammonium phosphate process line), and granular triple superphosphate process line, you must determine compliance with the applicable total fluorides standards specified in Tables 1 and 2 to this subpart as specified in paragraphs (f)(1) through (3) of this section.
(1) Compute the emission rate (E) of total fluorides for each run using Equation BB-1:
Where: E
= Emission rate of total fluorides, gram/metric ton (pound/ton) of
equivalent P2O5 feed. Ci = Concentration of total fluorides from
emission point “i,” milligram/dry standard cubic meter
(milligram/dry standard cubic feet). Qi = Volumetric flow rate of
effluent gas from emission point “i,” dry standard cubic meter/hour
(dry standard cubic feet/hour). N = Number of emission points
associated with the affected facility. P = Equivalent P2O5 feed
rate, metric ton/hour (ton/hour). K = Conversion factor, 1000
milligram/gram (453,600 milligram/pound).
(2) You must use Method 13A or 13B (40 CFR part 60, appendix A) to determine the total fluorides concentration (Ci) and the volumetric flow rate (Qi) of the effluent gas at each emission point. The sampling time for each run at each emission point must be at least 60 minutes. The sampling volume for each run at each emission point must be at least 0.85 dscm (30 dscf). If Method 13B is used, the fusion of the filtered material described in Section 7.3.1.2 and the distillation of suitable aliquots of containers 1 and 2, described in section 7.3.3 and 7.3.4 in Method 13 A, may be omitted.
(3) Compute the equivalent P2O5 feed rate (P) using Equation BB-2:
Where: P
= P2O5 feed rate, metric ton/hour (ton/hour). Mp = Total mass flow
rate of phosphorus-bearing feed, metric ton/hour (ton/hour). Rp =
P2O5 content, decimal fraction.
(i) Determine the mass flow rate (Mp) of the phosphorus-bearing feed using the measurement system described in § 63.625(a).
(ii) Determine the P2O5 content (Rp) of the feed using, as appropriate, the following methods specified in the Book of Methods Used and Adopted By The Association of Florida Phosphate Chemists (incorporated by reference, see § 63.14) where applicable:
(A) Section IX, Methods of Analysis for Phosphate Rock, No. 1 Preparation of Sample.
(B) Section IX, Methods of Analysis for Phosphate Rock, No. 3 Phosphorus-P2O5 or Ca3(PO4)2, Method A - Volumetric Method.
(C) Section IX, Methods of Analysis for Phosphate Rock, No. 3 Phosphorus-P2O5 or Ca3(PO4)2, Method B - Gravimetric Quimociac Method.
(D) Section IX, Methods of Analysis for Phosphate Rock, No. 3 Phosphorus-P2O5 or Ca3(PO4)2, Method C - Spectrophotometric Method.
(E) Section XI, Methods of Analysis for Phosphoric Acid, Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method A - Volumetric Method.
(F) Section XI, Methods of Analysis for Phosphoric Acid, Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method B - Gravimetric Quimociac Method.
(G) Section XI, Methods of Analysis for Phosphoric Acid, Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method C - Spectrophotometric Method.
(g) For each granular triple superphosphate storage building, you must determine compliance with the applicable total fluorides standards specified in Tables 1 and 2 to this subpart as specified in paragraphs (g)(1) through (7) of this section.
(1) You must conduct performance tests only when the following quantities of product are being cured or stored in the facility:
(i) Total granular triple superphosphate is at least 10 percent of the building capacity, and
(ii) Fresh granular triple superphosphate is at least six percent of the total amount of granular triple superphosphate, or
(iii) If the provision in paragraph (g)(1)(ii) of this section exceeds production capabilities for fresh granular triple superphosphate, the fresh granular triple superphosphate is equal to at least 5 days maximum production.
(2) Compute the emission rate (E) of total fluorides for each run using Equation BB-3:
Where: E
= Emission rate of total fluorides, gram/hour/metric ton
(pound/hour/ton) of equivalent P2O5 stored. Ci = Concentration of
total fluorides from emission point “i”, milligram/dry standard
cubic meter (milligram/dry standard cubic feet). Qi = Volumetric
flow rate of effluent gas from emission point “i”, dry standard
cubic meter/hour (dry standard cubic feet/hour). N = Number of
emission points in the affected facility. P = Equivalent P2O5
stored, metric tons (tons). K = Conversion factor, 1000
milligram/gram (453,600 milligram/pound).
(3) You must use Method 13A or 13B (40 CFR part 60, appendix A) to determine the total fluorides concentration (Ci) and the volumetric flow rate (Qi) of the effluent gas at each emission point. The sampling time for each run at each emission point must be at least 60 minutes. The sampling volume for each run at each emission point must be at least 0.85 dscm (30 dscf). If Method 13B is used, the fusion of the filtered material described in Section 7.3.1.2 and the distillation of suitable aliquots of containers 1 and 2, described in section 7.3.3 and 7.3.4 in Method 13A, may be omitted.
(4) Compute the equivalent P2O5 stored (P) using Equation BB-4:
Where: P
= P2O5 stored (ton). Mp = Amount of product in storage, metric ton
(ton). Rp = P2O5 content of product in storage, weight fraction.
(5) Determine the amount of product (Mp) in storage using the measurement system described in § 63.625(b) and (c).
(6) Determine the P2O5 content (Rp) of the product stored using, as appropriate, the following methods specified in the Book of Methods Used and Adopted By The Association of Florida Phosphate Chemists (incorporated by reference, see § 63.14) where applicable:
(i) Section XI, Methods of Analysis For Phosphoric Acid, Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method A - Volumetric Method.
(ii) Section XI, Methods of Analysis For Phosphoric Acid, Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method B - Gravimetric Quimociac Method.
(iii) Section XI, Methods of Analysis For Phosphoric Acid, Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3 Total Phosphorus-P2O5, Method C - Spectrophotometric Method, or,
(7) Determine the P2O5 content (Rp) of the product stored using, as appropriate, the following methods specified in the Official Methods of Analysis of AOAC International (incorporated by reference, see § 63.14) where applicable:
(i) AOAC Official Method 957.02 Phosphorus (Total) In Fertilizers, Preparation of Sample Solution.
(ii) AOAC Official Method 929.01 Sampling of Solid Fertilizers.
(iii) AOAC Official Method 929.02 Preparation of Fertilizer Sample.
(iv) AOAC Official Method 978.01 Phosphorus (Total) in Fertilizers, Automated Method.
(v) AOAC Official Method 969.02 Phosphorus (Total) in Fertilizers, Alkalimetric Quinolinium Molybdophosphate Method.
(vi) AOAC Official Method 962.02 Phosphorus (Total) in Fertilizers, Gravimetric Quinolinium Molybdophosphate Method.
(vii) AOAC Official Method 958.01 Phosphorus (Total) in Fertilizers, Spectrophotometric Molybdovanadophosphate Method.
(h) If you use a CMS, you must conduct a performance evaluation, as specified in § 63.8(e), in accordance with your site-specific monitoring plan in § 63.628(c). For fabric filters, you must conduct a performance evaluation of the bag leak detection system consistent with the guidance provided in Office Of Air Quality Planning And Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance (incorporated by reference, see § 63.14). You must record the sensitivity of the bag leak detection system to detecting changes in particulate matter emissions, range, averaging period, and alarm set points during the performance test.