Title 10

PART 430 APPENDIX E



Appendix E to Subpart B of Part 430 - Uniform Test Method for Measuring the Energy Consumption of Water Heaters

10:3.0.1.4.18.2.13.6.13 : Appendix E

Appendix E to Subpart B of Part 430 - Uniform Test Method for Measuring the Energy Consumption of Water Heaters Note:

After December 31, 2015, any representations made with respect to the energy use or efficiency of residential water heaters and commercial water heaters covered by this test method must be made in accordance with the results of testing pursuant to this appendix. (Because the statute permits use of a conversion factor until the later of December 31, 2015 or one year after publication of a conversion factor final rule, DOE may amend the mandatory compliance date for use of this amended test procedure, as necessary.)

Manufacturers conducting tests of residential water heaters and commercial water heaters covered by this test method after July 13, 2015, and prior to December 31, 2015, must conduct such test in accordance with either this appendix or the previous test method. For residential water heaters, the previous test method is appendix E as it appeared at 10 CFR part 430, subpart B, appendix E, in the 10 CFR parts 200 to 499 edition revised as of January 1, 2014. For commercial water heaters, the previous test method is 10 CFR 431.106 in the 10 CFR parts 200 to 499 edition revised as of January 1, 2014. Any representations made with respect to the energy use or efficiency of such water heaters must be in accordance with whichever version is selected.

1. Definitions.

1.1. Cut-in means the time when or water temperature at which a water heater control or thermostat acts to increase the energy or fuel input to the heating elements, compressor, or burner.

1.2. Cut-out means the time when or water temperature at which a water heater control or thermostat acts to reduce to a minimum the energy or fuel input to the heating elements, compressor, or burner.

1.3. Design Power Rating means the nominal power rating that a water heater manufacturer assigns to a particular design of water heater, expressed in kilowatts or Btu (kJ) per hour as appropriate.

1.4. Draw Cluster means a collection of water draws initiated during the simulated-use test during which no successive draws are separated by more than 2 hours.

1.5. First-Hour Rating means an estimate of the maximum volume of “hot” water that a storage-type water heater can supply within an hour that begins with the water heater fully heated (i.e., with all thermostats satisfied). It is a function of both the storage volume and the recovery rate.

1.6. Flow-activated describes an operational scheme in which a water heater initiates and terminates heating based on sensing flow.

1.7. Heat Trap means a device that can be integrally connected or independently attached to the hot and/or cold water pipe connections of a water heater such that the device will develop a thermal or mechanical seal to minimize the recirculation of water due to thermal convection between the water heater tank and its connecting pipes.

1.8. Maximum GPM (L/min) Rating means the maximum gallons per minute (liters per minute) of hot water that can be supplied by an instantaneous water heater while maintaining a nominal temperature rise of 67 °F (37.3 °C) during steady-state operation, as determined by testing in accordance with section 5.3.2 of this appendix.

1.9. Rated Storage Volume means the water storage capacity of a water heater, in gallons (liters), as certified by the manufacturer pursuant to 10 CFR part 429.

1.10. Recovery Efficiency means the ratio of energy delivered to the water to the energy content of the fuel consumed by the water heater.

1.11. Recovery Period means the time when the main burner of a storage water heater is raising the temperature of the stored water.

1.12. Standby means the time, in hours, during which water is not being withdrawn from the water heater. There are two standby time intervals used within this test procedure: τstby,1 represents the elapsed time between the time at which the maximum mean tank temperature is observed after the first draw cluster and the minute prior to the start of the first draw following the end of the first draw cluster of the 24-hour simulated-use test; τstby,2 represents the total time during the 24-hour simulated-use test when water is not being withdrawn from the water heater.

1.13. Symbol Usage. The following identity relationships are provided to help clarify the symbology used throughout this procedure:

Cp - specific heat of water Eannual - annual energy consumption of a water heater Eannual,e - annual electrical energy consumption of a water heater Eannual,f - annual fossil-fuel energy consumption of a water heater Fhr - first-hour rating of a storage-type water heater Fmax - maximum GPM (L/min) rating of an instantaneous water heater rated at a temperature rise of 67 °F (37.3 °C) i - a subscript to indicate the draw number during a test Mi - mass of water removed during the ith draw of the 24-hour simulated-use test M*i - for storage-type water heaters, mass of water removed during the ith draw during the first-hour rating test M10m - for instantaneous water heaters, mass of water removed continuously during a 10-minute interval in the maximum GPM (L/min) rating test n - for storage-type water heaters, total number of draws during the first-hour rating test N - total number of draws during the 24-hour simulated-use test Q - total fossil fuel and/or electric energy consumed during the entire 24-hour simulated-use test Qd - daily water heating energy consumption adjusted for net change in internal energy Qda - Qd with adjustment for variation of tank to ambient air temperature difference from nominal value Qdm - overall adjusted daily water heating energy consumption including Qda and QHWD Qe - total electrical energy used during the 24-hour simulated-use test Qf - total fossil fuel energy used by the water heater during the 24-hour simulated-use test Qhr - hourly standby losses QHW - daily energy consumption to heat water at the measured average temperature rise across the water heater QHW,67 °F - daily energy consumption to heat quantity of water removed during test over a temperature rise of 67 °F (37.3 °C) QHWD - adjustment to daily energy consumption, QHW, due to variation of the temperature rise across the water heater not equal to the nominal value of 67 °F Qr - energy consumption of water heater from the beginning of the test to the end of the first recovery period following the first draw, which may extend beyond subsequent draws Qstby - total energy consumed by the water heater during the standby time interval τstby,1 Qsu,0 - total fossil fuel and/or electric energy consumed from the beginning of the test to the end of the cutout following the first draw cluster Qsu,f - total fossil fuel and/or electric energy consumed from the beginning of the test to the initiation of the first draw following the first draw cluster T 0 - mean tank temperature at the beginning of the 24-hour simulated-use test T 24 - mean tank temperature at the end of the 24-hour simulated-use test T a,stby - average ambient air temperature during standby periods of the 24-hour simulated-use test T del - for flow-activated water heaters, average outlet water temperature during a 10-minute continuous draw interval in the maximum GPM (L/min) rating test T del,i - average outlet water temperature during the ith draw of the 24-hour simulated-use test T in - for flow-activated water heaters, average inlet water temperature during a 10-minute continuous draw interval in the maximum GPM (L/min) rating test T in,i - average inlet water temperature during the ith draw of the 24-hour simulated-use test T max,1 - maximum measured mean tank temperature after cut-out following the first draw of the 24-hour simulated-use test T su,0 - maximum measured mean tank temperature at the beginning of the standby period which occurs after cut-out following the final draw of the first draw cluster T su,f - measured mean tank temperature at the end of the standby period which occurs at the minute prior to commencement of the first draw that follows the end of the first draw cluster T *del,i - for storage-type water heaters, average outlet water temperature during the ith draw (i = 1 to n) of the first-hour rating test T *max,i - for storage-type water heaters, maximum outlet water temperature observed during the ith draw (i = 1 to n) of the first-hour rating test T *min,i - for storage-type water heaters, minimum outlet water temperature to terminate the ith draw (i = 1 to n) of the first-hour rating test UA - standby loss coefficient of a storage-type water heater UEF - uniform energy factor of a water heater Vi - volume of water removed during the ith draw (i = 1 to N) of the 24-hour simulated-use test V*i - volume of water removed during the ith draw (i = 1 to n) of the first-hour rating test V10m - for flow-activated water heaters, volume of water removed continuously during a 10-minute interval in the maximum GPM (L/min) rating test Vst - measured storage volume of the storage tank Wf - weight of storage tank when completely filled with water Wt - tare weight of storage tank when completely empty of water ηr - recovery efficiency ρ - density of water τstby,1 - elapsed time between the time the maximum mean tank temperature is observed after the first draw cluster and the minute prior to the start of the first draw following the first draw cluster τstby,2 - overall time of standby periods when no water is withdrawn during the 24-hour simulated-use test

1.14. Temperature controller means a device that is available to the user to adjust the temperature of the water inside a storage-type water heater or the outlet water temperature.

1.15. Uniform Energy Factor means the measure of water heater overall efficiency.

2. Test Conditions.

2.1 Installation Requirements. Tests shall be performed with the water heater and instrumentation installed in accordance with section 4 of this appendix.

2.2 Ambient Air Temperature. The ambient air temperature shall be maintained between 65.0 °F and 70.0 °F (18.3 °C and 21.1 °C) on a continuous basis. For heat pump water heaters, the dry bulb temperature shall be maintained at 67.5 °F ±1 °F (19.7 °C ±0.6 °C) and the relative humidity shall be maintained at 50% ±2% throughout the test.

2.3 Supply Water Temperature. The temperature of the water being supplied to the water heater shall be maintained at 58 °F ±2 °F (14.4 °C ±1.1 °C) throughout the test.

2.4 Outlet Water Temperature. The temperature controllers of a storage-type water heater shall be set so that water is delivered at a temperature of 125 °F ±5 °F (51.7 °C ±2.8 °C).

2.5 Set Point Temperature. The temperature controller of instantaneous water heaters shall be set to deliver water at a temperature of 125 °F ±5 °F (51.7 °C ±2.8 °C).

2.6 Supply Water Pressure. During the test when water is not being withdrawn, the supply pressure shall be maintained between 40 psig (275 kPa) and the maximum allowable pressure specified by the water heater manufacturer.

2.7 Electrical and/or Fossil Fuel Supply.

2.7.1 Electrical. Maintain the electrical supply voltage to within ±1% of the center of the voltage range specified by the water heater and/or heat pump manufacturer.

2.7.2 Natural Gas. Maintain the supply pressure in accordance with the manufacturer's specifications. If the supply pressure is not specified, maintain a supply pressure of 7-10 inches of water column (1.7-2.5 kPa). If the water heater is equipped with a gas appliance pressure regulator, the regulator outlet pressure shall be within ±10% of the manufacturer's specified manifold pressure. For all tests, use natural gas having a heating value of approximately 1,025 Btu per standard cubic foot (38,190 kJ per standard cubic meter).

2.7.3 Propane Gas. Maintain the supply pressure in accordance with the manufacturer's specifications. If the supply pressure is not specified, maintain a supply pressure of 11-13 inches of water column (2.7-3.2 kPa). If the water heater is equipped with a gas appliance pressure regulator, the regulator outlet pressure shall be within ±10% of the manufacturer's specified manifold pressure. For all tests, use propane gas with a heating value of approximately 2,500 Btu per standard cubic foot (93,147 kJ per standard cubic meter).

2.7.4 Fuel Oil Supply. Maintain an uninterrupted supply of fuel oil. Use fuel oil having a heating value of approximately 138,700 Btu per gallon (38,660 kJ per liter).

3. Instrumentation

3.1 Pressure Measurements. Pressure-measuring instruments shall have an error no greater than the following values:

Item measured Instrument accuracy Instrument precision
Gas pressure ±0.1 inch of water column (±0.025 kPa) ±0.05 inch of water column (±0.012 kPa).
Atmospheric pressure ±0.1 inch of mercury column (±0.34 kPa) ±0.05 inch of mercury column (±0.17 kPa).
Water pressure ±1.0 pounds per square inch (±6.9 kPa) ±0.50 pounds per square inch (±3.45 kPa).